Jason Gifford Theater Door

Custom White Diamond-Tufted Home Theater Double Doors for Jason Gifford

CROWNCUSTOMDOORS built a pair of fully upholstered home theater doors for Jason Gifford in Issaquah, Washington. The project shows how a client sketch, vinyl samples, CAD drawings, custom hardware, photo approval, and export crating come together as one made-to-order theater entrance.This case study is written so homeowners, interior designers, and theater builders can follow the same path: send a pattern, pick a finish, approve drawings, and receive a crate-ready custom door.

Client brief: a matching diamond pattern on both sides

Jason Gifford asked for a custom home theater door based on a diamond (harlequin) soft-pack design. The inspiration photo showed a gray padded diamond field. The requirement was clear:

The same upholstered diamond pattern on the front and the back
A white vinyl (many “whites” exist; the exact shade had to be chosen from physical samples)
Custom statement hardware in a unified matte black finish
Built to the client’s dimensions after CAD approval

The result is a pair of white diamond-tufted double doors in a black frame, with a black diamond center panel and a circular film reel pull.

Step 1 — Color selection: shipping white vinyl samples to Issaquah

White vinyl is not one color. Display screens shift cream, ivory, cool gray, and bright white. To avoid a mismatch, we photographed several white leatherette options together with a stained wood sample, then shipped physical swatches by international courier to Jason’s address in Issaquah, WA.

Each swatch is coded on the reverse so the client and the factory use the same language:

Face appearance (approx.)	Factory code
Warm ivory / cream	530-3
Soft cream	530-2
Bright white	530-1
Light cool gray-white	530-55
Mid cool gray	530-17
Selected white	530-12

Jason selected Code 530-12. That code became the production color for both faces of the doors. Physical samples remain the most reliable way to lock vinyl color for custom upholstered doors, acoustic panels, and theater walls.

Step 2 — CAD drawings after color and pattern are locked

Once 530-12 was approved, we combined:

Client-supplied opening sizes
The diamond soft-pack layout (front and back)
Hardware locations (film reel pull, push plates, kick plates)
Frame and sightlines

We issued CAD drawings of the front and back. Production did not start until Jason confirmed the drawings. That step prevents costly changes after foam, vinyl, and plated metal are already cut.

Typical drawing notes for this style of door include panel grid, center diamond, handle alignment, bottom rail / kick-plate height, and how the two leaves meet.

Step 3 — Custom hardware, plated as one family

The bright metal pieces on this set were specified as a coordinated black suite:

Film reel pull — originally aluminum; finished matte black
Push plates — stainless steel; finished matte black
Kick plates — stainless steel; finished matte black

The production flow is: raw or uncoated part → black coating / electroplating → install on the upholstered leaves. Unifying aluminum and stainless in the same matte black keeps the film-reel motif from competing with mixed metal tones.

The finished front shows white diamond tufting, a black center diamond, and the circular reel handle spanning both leaves. The reverse repeats the diamond field so the theater side and the hallway side feel intentional.

Step 4 — Shop photos before the crate leaves

When fabrication was complete, we sent workshop photos of the assembled pair (black frame, white 530-12 vinyl, black reel handle, black base). Jason confirmed the doors were ready to ship.

Photo approval is the last design gate: pattern alignment, vinyl sheen, hardware color, and overall proportion are checked against the approved CAD set.

Step 5 — Export crate and worldwide delivery

The pair was packed in a wood export crate, strapped, labeled FRAGILE / HANDLE WITH CARE, and marked for:

Jason Gifford
Issaquah, Washington, USA

A print of the finished door was attached to the crate so handlers can identify the contents without opening the box. The crate sits on a pallet with casters for yard and dock movement. This is the same packing method used for other long-distance custom theater door shipments.

Tagline we use on production sheets: You Dream It, We Deliver It — CROWNCUSTOMDOORS

FAQ

Why ship vinyl samples instead of picking from a photo?

White and off-white vinyls read differently on phones, laptops, and under warm vs. cool lighting. Codes on the back of each swatch (530-1, 530-2, 530-3, 530-12, 530-17, 530-55) keep the factory and the client on the same SKU.

Can the diamond pattern run on both faces?
Yes. This order specified matching soft-pack geometry on the front and the back so the door reads as a theater piece from the corridor and from inside the room.

What is custom on the hardware?

The film reel pull, push plates, and kick plates were finished to the same matte black so aluminum and stainless steel do not show as two different metals.

When does production start?

After the client signs off on color and CAD. Photos of the completed doors are sent again before crating.

Do you ship to Washington and other U.S. addresses?

Yes. This set was packed for Jason Gifford in Issaquah, WA, using an export wood crate with fragile markings and a photo of the door on the outside.

Key Features of the Jason Gifford Home Theater Door:

Sleek Diamond Tufting Upholstery
The diamond tufted upholstery on the door creates a striking visual effect, adding texture and depth to the design. The soft, luxurious vinyl creates a clean, sophisticated look that complements a variety of home theater styles while adding a touch of opulence to your space.
Film Reel Handles for Cinematic Appeal
The film reel handles are the defining feature of this door. Inspired by classic cinema, these handles bring a vintage charm to your home theater while offering modern functionality. Finished in a sleek black, the handles provide both a practical grip and an artistic focal point.
Triangle Push Plates
The triangle-shaped push plates on the door add a modern, geometric touch that complements the clean lines of the design. These custom push plates offer a seamless blend of style and utility, enhancing the overall aesthetic while ensuring smooth operation.
Premium Construction with Bold Color Contrast
The combination of light-colored upholstery and black accents creates a bold contrast, making the Jason Gifford door a standout piece in your home theater. The high-quality solid wood frame and sturdy tenon and mortise construction ensure this door is as durable as it is beautiful.
Custom Design for Your Home Theater
With its distinct style and customizable features, this door can be tailored to your specific tastes. Whether you prefer a bold color contrast or a more subdued design, the Jason Gifford Home Theater Door can be adapted to fit your unique space and style.
Functional and Beautiful
Designed not only for aesthetics but also for everyday use, the door features smooth, easy-to-operate hardware that ensures it performs perfectly while maintaining its stunning appearance.

Specifications:

Door Dimension: 72” x 80” (Width x Height)
Swing: Out
Jamb: 6-9/16″ x 2″ (Width x Thickness)
Wood Species: Mahogany
Stain Color: Matte Black
Film Reel Pulls, Kick Plates, Triangle-Shape Push Plates
Diamand Vinyl Tacked Panels
Vinyl Code: 530-12 (We sent several pieces of vinyl samples to client before building)
Lead Time: 55 Days
Job Site: 14229 228th Ave SE Issaquah, WA 98027
Built Year: 2023

Design Your Dream Theater Door Today

Ready to bring your home theater to life with the Jason Gifford Home Theater Door? Contact us today to start customizing your perfect door. Whether you’re building a sleek, modern space or embracing a more classic cinema aesthetic, this door will make your home theater experience even more unforgettable.